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Wear plate cost calculator

The figures below are a fixed workbook example, not a customer result. Your own plant is calculated after you start the trial.

Workbook example · not a customer result

900,000 tons a year, 50 weeks, 12 vs 26 week life

The sample location is a primary feed chute in AR400: 6 plates, other parts, 16 crew hours, and 10 hours down. The plant runs 50 operating weeks. 900,000 tons a year pass through the location. The current life in the sheet is 12 weeks. The alternative is a higher-priced plate entered at 26 weeks. That 26 weeks is not a wear-rate claim, and these cells are not editable.

Current plate · 12 weeksAlternative plate · 26 weeks
Per change-out$15,710$17,870
Annual cost$65,458$34,365
Cost per ton$0.073$0.038
Wear life216,000 tons468,000 tons

At those entered lives the alternative saves $31,093 a year in this sample, about 47.5%. Your plant will not match these figures.

The screen after you start the trial

A signed-in 30-day free trial covers 3 wear locations on a plant. A plant license is $79 per month and opens 20. Nothing on this page accepts your numbers.

Example plant calculator with wear locations, annual cost, change-outs, and cost per ton.
Every location's annual cost: plate, labor, and downtime

Questions about the calculator

How do I compare a longer-lasting plate?

Enter the plate you run now and the plate you are considering, such as an AR plate versus a chromium carbide overlay. Put in each price and the life you expect. LinerHQ shows the comparison from those entries. It does not claim which plate lasts longer. You supply the life from your own history, a trial, or a quote.

Run your own locations on the trial

Create an account for a 30-day free trial, 3 locations, and no card. Billing for a plant license starts when that trial ends.

Wear Plate Cost Calculator | LinerHQ